Why Concrete Is So Carbon-Intensive
The carbon intensity of concrete comes almost entirely from its cement component. Cement is made by heating limestone (calcium carbonate) to over 1,400 degrees Celsius in massive rotary kilns. This process, called calcination, chemically releases CO2 from the limestone itself — accounting for roughly 60% of cement emissions. The remaining 40% comes from burning fossil fuels (typically coal or petroleum coke) to reach the extreme temperatures required. A typical tonne of Portland cement produces 0.6-0.9 tonnes of CO2 depending on the kiln efficiency and fuel mix. Since concrete is roughly 10-15% cement by mass, a tonne of ready-mix concrete produces approximately 410 kg CO2. The sheer volume of concrete used globally — roughly 30 billion tonnes per year — makes it the single largest industrial source of CO2 emissions worldwide, surpassing even steel and aluminium production combined.